Water-miscible cooling lubricants

Wicopal HS

Article Number

1101

Type-Description

WICOPAL-HS is a coolant with exceptional long-term biostability, emulsifiable, equipped with high molecular lubricating sliding and lubricating film improvers

 

 

 

Usage

Predominantly normal to moderate high-performance machining in tool and fixture manufacturing on NC and CNC machines. This product is also very well suited for high-pressure processing because of a low-foam effect
WICOPAL-HS is ideal for machining of gray cast iron and is also suitable for non ferrous metals.
Refractometer 1.0 

concentrate viscosity (20 ° C mm2 / s)

203

appearance

translucent

use concentrations

Normal cutting 4 - 6 %
Grinding (steel) 2,5 - 3 %
Venterless grinding 3 - 4 %
Grinding (grey cast) 3 - 4 %

mineral oil content

44%

corrosion protection with DIN 51360/2 3

Note 0 (2%ig)

WGK VKIS type

2

emulsion pH

9,1

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Wicolub 1107

Article Number

1107

Type-Description

WICOLUB 1107 is a mineral oil containing, amine-and boron-free coolant, with highly effective sliding and lubricating film improvers.

 

 

Usage

WICOLUB 1107 is suitable for medium to heavy duty machining operations of steel and cast iron, aluminum alloys and ferrous and non-ferrous metals. The product is suitable for internal coolant supply and rubbing with Dihart and Mapal reamers.

concentrate viscosity (20 ° C mm2 / s)

40

appearance

brown

use concentrations

Normal - moderate cutting

  4 - 5 %

 

Hard cutting (reaming and tapping)         

  8 - 10 %

 

High speed tiurning (-milling)   5 - 8 %  

Refractometer

    1,0

 

mineral oil content

39%

corrosion protection with DIN 51360/2 3

5 %ig Note 1

WGK VKIS type

2

emulsion pH

(10 %ig) ca. 9,1

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Wicolub 1110

Article Number

1110

Type-Description

WICOLUB 1110 is a mineral oil containing, diethanolamine free coolant with highly effective sliding and lubricating-film improves and long-term stability.

 

 

Usage

WICOLUB 1110 is suitable for heavy-duty machining of steel, cast steel and Cr-Ni steels, as well as aluminum and aluminum alloys. The mixing of the emulsion is used by slowly pouring into water - drinking water quality as possible - with vigorous stirring or by an automatic mixing device (We ask for your request).
Mixing rule: First water - then oil.
Determination of the concentration operation of using emulsion by refractometer.

concentrate viscosity (20 ° C mm2 / s)

178

appearance

whitish

use concentrations


Moderate cutting of steel and aluminium alloys

 4 - 5 %
Hard cutting high alloys, sawing and tapping   8 - 10 %
Rub with Dihart and Mapal reamers  8 %
Refractometer  1,16
   
   

mineral oil content

39%

corrosion protection with DIN 51360/2 3

Note 0 (5%ig)

WGK VKIS type

2

emulsion pH

9,2

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Wicolub HS 701

Article Number

1111

Type-Description

 

WICOLUB-HS 701 is a coolant with highly efficient sliding and lubricating film formers and emulgator systems with low contents of boron.
WICOLUB-HS 701
is free of amines treatable with nitrous acids.

 

Usage

 

Threading, turning, milling and sawing of GG, steel, aluminium- and titanium alloys on CNC processing centers, also with internal providing of cooling lubricants. Also good for plane and internal grinding with boron-nitride-discs, if high abrasive power is required.

 

concentrate viscosity (20 ° C mm2 / s)

190

appearance

whitish

use concentrations

 

Normal cutting  3 - 4 %
Moderate cutting  5 - 8 %
Reaming, sawing and thread cutting  8 - 10 %
Round and flat loops (grey cast)  3 - 4 %
Steel  3 %
   

 

mineral oil content

40%

corrosion protection with DIN 51360/2 3

Note 0

WGK VKIS type

1

emulsion pH

9,0

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Wicolub HS 702

Article Number

1112

Type-Description

WICOLUB-HS 702 is a high performance coolant with efficient sliding and lubricating film improvers and
emulgator systems with low contents of boron.
WICOLUB HS-702 is free of nitrosatable amines.

Usage

Drilling, turning, milling and cutting of cast iron, steel, aluminum and titanium alloys on CNC machining centers with internal coolant supply.

concentrate viscosity (20 ° C mm2 / s)

280

appearance

greenish

use concentrations

 

 

Normal cutting  3 - 4 %
Moderate cutting  5 - 8 %
Reaming, sawing and thread cutting  8 - 10 %
Round and flat loops (grey cast)  3 - 4 %
Steel  3 %
Refractometer  1,0

 

 

 

corrosion protection with DIN 51360/2 3

Note 0 (3%ig)

WGK VKIS type

2

emulsion pH

9,0

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Wicolub 1116

Article Number

1116

Type-Description

WICOLUB 1116 is a boron and mineral oil containing coolant with highly effective sliding and lubricating film improvers and long-term stability.

Usage

WICOLUB 1116 is an all-purpose coolant for cutting tasks with defined and undefined cutting edge.

concentrate viscosity (20 ° C mm2 / s)

400

appearance

whitish

use concentrations

 

 

Moderate cutting     5 - 6 %
Heavy cutting of high alloy Steels, sawing, tapping  8 - 10 %
Rub with Dihart and Mapal reamers  8 %
Refractometer  1,05

 

corrosion protection with DIN 51360/2 3

Note 0 (5%ig)

WGK VKIS type

2

emulsion pH

9,1

Order form

Wicolub 1119 AL

Article Number

1119

Type-Description

WICOLUB 1119 AL is a mineral oil containing, boron-free coolant with highly effective sliding and lubricating film improvers

Usage

WICOLUB 1119 AL is for the processing of copper, brass, aluminum and aluminum alloys. In addition, WICOLUB 1119 AL is also suitable for machining applications in steel, cast steel.

concentrate viscosity (20 ° C mm2 / s)

ca. 78

appearance

amber

use concentrations

Moderate cutting of steels and aluminum alloys  
 6 - 8 %
Heavy cutting of high alloy Steels, sawing, tapping  8 - 10 %

Refractometer

 1,2

corrosion protection with DIN 51360/2 3

Note 0 (5%ig)

WGK VKIS type

1

emulsion pH

8,9

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Wicosynt 1127

Article Number

1127

Type-Description

WICOSYNT 1127 is a foam-free coolant, with highly effective sliding and lubricating film improvers, low mineral oil (20%)

Performance:
WICOSYNT 1127 is resistant to microorganisms and emulsion ensures a long service life.

Usage

CNC machining of cast iron, steel, Cr-Ni steels and non-ferrous alloys, such as aluminum. The product is also suitable for grinding on Studer machines, for radial and internal grinding with CBN wheels. Furthermore, the product is also for centerless grinding (e.g. external cylindrical grinding) suitable.

concentrate viscosity (20 ° C mm2 / s)

132

appearance

yellow

use concentrations

Light cuttung  6 - 7 %
Heavy cutting  bis 12 %
Grinding  3 - 5 %
Refractometer            1,6

mineral oil content

20%

corrosion protection with DIN 51360/2 3

(4 %ig) Note 0

WGK VKIS type

2

emulsion pH

(10 %ig) ca. 9,6

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Wicosynt 1130

Article Number

1130

Type-Description

WICOSYNT 1130 is a non-foaming coolant, with highly effective sliding and  lubricating film improver, low mineral oil

Usage

CNC machining of steel, aluminum and titanium alloys and Cr-Ni steels and non-ferrous alloys. In addition to the radial and internal grinding with CBN wheels. The product is suitable for high pressure coolant supply.
Application: The mixing is done by slowly pouring into water (drinking water) with vigorous stirring or by an automatic mixing device.
Mixing rule: first water - then oil

concentrate viscosity (20 ° C mm2 / s)

40

appearance

yellow

use concentrations

Light cutting  4 - 7 %
Heavy cutting  bis 12 %
Grinding  3 - 5 %
Refractometer         1,7

mineral oil content

20%

corrosion protection with DIN 51360/2 3

(4 %ig) Note 0

WGK VKIS type

2

emulsion pH

(10 %ig) ca. 9,1

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Wicolub HV 624.1

Article Number

1131

Type-Description

WICOLUB HV-624.1 is a mineral oil containing, low foaming coolant, emulsified with highly-effective sliding and lubricating film improvers with a boron-and low-amine emulsifier.

Usage

High-performance machining for tools with internal coolant at pressures to 60 bar on CNC machining centers. The product allows high cutting speeds when machining aluminum, aluminum alloys, high alloy Cr-Ni steels and non-ferrous metals. In addition to the roll forming and stamping.

concentrate viscosity (20 ° C mm2 / s)

274

appearance

green-white

use concentrations

High-speed drilling / milling   8 - 10 %
High speed turning   5 - 8 %
Tapping / rubbing   8 - 12 %
Deep drilling, broaching  10 - 12 %
Punching, fast punching   8 - 10 %
Bending and roll forming  12 - 20 %
Refractometer  1,0

corrosion protection with DIN 51360/2 3

Note 0 (3%ig)

WGK VKIS type

2

emulsion pH

9,1

Order form

Wicopal 360 BS

Article Number

1134

Type-Description

WICOLUB 360 BS is a mineral oil containing, low amine coolant, with highly effective sliding and lubricating film improvers

Usage

WICOLUB BS 360 is suitable for medium to heavy duty cutting operations on steel, Cr-Ni steels and aluminum alloys and non-ferrous metals. The product is suitable for internal coolant supply in the range of CNC machining and rubbing with Dihart and Mapal reamers.

concentrate viscosity (20 ° C mm2 / s)

194

appearance

whitish

use concentrations

Normal to moderate cutting  4 - 5 %
Heavy cutting (rubbing and tapping)  8 - 10 %
High speed turning (milling)  5 - 8 %
Refractometer  1,0

mineral oil content

42%

corrosion protection with DIN 51360/2 3

Note 0 (5%ig)

WGK VKIS type

1

emulsion pH

9,1

Order form

Wicolub 1135

Article Number

1135

Type-Description

 

WICOLUB 1135 is a mineral oil containing, diethanolamine free coolant with highly effective sliding and  lubricating film improvers and long-term stability.

 

Usage

WICOLUB 1135 is suitable for heavy-duty machining of steel, cast steel and Cr-Ni steels, as well as copper, brass, aluminum and aluminum alloys. By a low foaming of the emulsion, the product is ideal for high pressure processing.

 

concentrate viscosity (20 ° C mm2 / s)

252

appearance

whitish

use concentrations

Moderate cutting of steels and aluminum alloys  4 - 5 %

Heavy cutting of high alloy Steel, roll forming, cutting and thread-
cut

 8 - 10 %
Rub with Dihart and Mapal reamers  8 %
Refractometer  1,0

corrosion protection with DIN 51360/2 3

Note 0 (4%ig)

WGK VKIS type

2

emulsion pH

9

Order form

Wicolub 1136

Article Number

1136

Type-Description

WICOLUB 1136 is a mineral oil containing, amine-and boron-free coolant, with highly effective sliding and  lubricating film improvers

Usage

WICOLUB 1136 is suitable for medium to heavy duty cutting operations on steel and cast iron, aluminum alloys  and non-ferrous metals. The product is suitable for internal coolant supply and rubbing with Dihart and Mapal reamers.

concentrate viscosity (20 ° C mm2 / s)

40

appearance

whitish

use concentrations

Normal to moderate cutting  4 - 5 %
Heavy cutting (rubbing and tapping)  8 - 10 %
High speed turning (mill)  5 - 8 %
Refactometer  0,9

mineral oil content

67%

corrosion protection with DIN 51360/2 3

Note 1 (5%ig)

WGK VKIS type

1

emulsion pH

9,1

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Wicolub 1137

Article Number

1137

Type-Description

WICOLUB 1137 is a mineral oil containing, diethanolamine free coolant with highly effective sliding and  lubricating film improvers and long-term stability.

Usage

WICOLUB 1137 is suitable for heavy cutting tasks of steel, cast steel and Cr-Ni steels, as well as aluminum and aluminum alloys.

concentrate viscosity (20 ° C mm2 / s)

252

appearance

white

use concentrations

Moderate cutting of steels and aluminum alloys  5 - 6 %
Heavy cutting of high alloy Steels, sawing, tapping  8 - 10 %
Rub with Dihart and Mapal reamers  8 %
Refractometer  1,0

mineral oil content

47%

corrosion protection with DIN 51360/2 3

Note 0 (4%ig)

WGK VKIS type

2

emulsion pH

9,0

Order form

Wicolub 1139

Article Number

1139

Type-Description

WICOLUB 1139 is a mineral oil containing , diethanolamine free coolant with highly effective sliding and  lubricating film improvers and long term stability.

Usage

WICOLUB 1139 is suitable for heavy cutting tasks of steel, cast steel and Cr-Ni steels, as well as aluminum and aluminum alloys.

concentrate viscosity (20 ° C mm2 / s)

176

appearance

whitish

use concentrations

Moderate cutting of steels and aluminum alloys  4 - 5 %
Heavy cutting of high alloy Steels, sawing, tapping  8 - 10%
Rub with Dihart and Mapal reamers  8%
Refractometer  1,16

mineral oil content

47%

corrosion protection with DIN 51360/2 3

Note 0 (5%ig)

WGK VKIS type

2

emulsion pH

9,2

Order form

Wicosol

Article Number

1141

Type-Description

WICOSOL is a chlorine-free and mineral oil free, low foaming coolant, water soluble , with long-term biostability.

Usage

Mainly flat, round and internal grinding or cutting or grinding of steel and steel alloys. Through the good flushing and cleaning action WICOSOL is also suitable as a cleaner in cleaning equipment.

concentrate viscosity (20 ° C mm2 / s)

12

appearance

transparent

use concentrations

Grinding generally  2 - 3 %
Separation and profile grinding  4 %
Grinding of cast iron  4 %
Refractometer  1,4

corrosion protection with DIN 51360/2 3

Note 0 (2%ig)

WGK VKIS type

1

emulsion pH

9,1

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Wicosol S 1

Article Number

1143

Type-Description

WICOSOL-S 1 is an amine-and mineral oil free, water soluble specialty grinding coolant. The solution with water is transparent, odorless and very low-foam grinding solutions with good corrosion protection assets.

Usage

Mainly flat, round and internal grinding of carbide materials, but also be used for grinding non-ferrous metals, steel and steel alloys, as well as glass and ceramic qualities.

concentrate viscosity (20 ° C mm2 / s)

10

appearance

transparent

use concentrations

Grinding of cemented carbide and steel  4 %
Grinding of cast iron  4 %
Separation and profile grinding  4 - 5 %
Refractometer  1,4

corrosion protection with DIN 51360/2 3

Note 0 (4%ig)

WGK VKIS type

1

emulsion pH

9,1

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Wicosol SK 8

Article Number

1144

Type-Description

WICOSOL SK 8 is a synthetic, nitrite and mineral oil free, water soluble transparent abrasives. It is free of amines nitrosatable and meets the Rule 611 guidelines.

Usage

Mainly to the flat, round and internal grinding of steel and steel alloys. Furthermore Wicosol SK 8  meet application in creep feed grinding and barrel finishing.

concentrate viscosity (20 ° C mm2 / s)

41

appearance

transparent

use concentrations

Grinding generally  3 - 4 %
Separation and profile grinding  5 %
Creep feed grinding  3 - 4 %
Grinding of cast iron  4 %
Tumbling  3 %
Refractometer  1,4

corrosion protection with DIN 51360/2 3

Note 0 (4%ig)

WGK VKIS type

1

emulsion pH

9,1

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Wicosynt 1150

Article Number

1150

Type-Description

WICOSYNT 1150 is a mineral oil-free, foam-free coolant, with highly effective sliding and  lubricating film improvers as well as boron and sulfonat free emulsifier systems

Usage

Drilling, turning, milling and cutting of steel, magnesium, magnesium alloys, aluminum and titanium alloys and Cr-Ni steels and copper alloys on CNC machining centers. Furthermore cylindrical and internal grinding with CBN wheels. The product is suitable for MQL micro-sprayers as well as for internal coolant supply and rubbing with Dihart and Mapal reamers.

concentrate viscosity (20 ° C mm2 / s)

160

appearance

white opalescent

use concentrations

Normal to moderate cutting  4 - 5 %
Heavy cutting (rubbing and tapping)  8 - 10 %
High speed turning (milling)  5 - 8 %
Refractometer  1,0

corrosion protection with DIN 51360/2 3

Note 0 (5%ig)

WGK VKIS type

1

emulsion pH

9,0

Order form

Wicosynt 1165

Article Number

1165

Type-Description

WICOSYNT 1165 is a foam-free coolant, with highly effective sliding and lubricating film improvers, low mineral oil containing

Usage

CNC machining of steel, aluminum and titanium alloys and Cr-Ni steels and non-ferrous alloys. In addition to the radial and internal grinding with CBN wheels. The product is suitable for high pressure coolant supply and rubbing with Dihart and Mapal reamers.

concentrate viscosity (20 ° C mm2 / s)

170

appearance

white opalescent

use concentrations

Normal to moderate cutting  4 - 5 %
Heavy cutting (rubbing and tapping)
 8 - 10 %
High speed turning (milling)  5 - 8 %
Refractometer  1,0

mineral oil content

10%

corrosion protection with DIN 51360/2 3

Note 0 (4%ig)

WGK VKIS type

1

emulsion pH

9,2

Order form

Wicoil D 307

Article Number

1532

Type-Description

WICOFORM-D 307 is a synthetic, petroleum-free lubricant for heavy metal transformation with completely new, environmentally friendly, high-pressure absorptive lubrication film former.
WICOFORM-D 307 contains no silicones and no heavy metal compounds.

Properties:
WICOFORM D-307 can be extracted of the water. Therefore, the cleaning can be done with hot water or an alkaline cleaner easily. An important contribution to environmental protection. The waters are clean after ultrafiltration for most biodegradable.
WICOFORM-D 307 can be applied with a lint-free cloth or a brush. An automatic roll coating or spray application using Fluidtec-is possible. We ask for your inquiry.
Attention! After long periods of time in the extraction vessel, the dispersion should be stirred or shaken before use of the container.

Security:
WICOFORM D-307 is not irritating to the skin-sensitizing yet, thus obviating the need for special protective measures operation. The product does not include: heavy metals, silicones, PCB, PCT, chlorine and other Halogene. The agent is not a dangerous preparation according to the current Ordinance on Hazardous Substances

Ecology / Disposal:
WICOFORM-D 307 is environmentally friendly. It is partly biodegradable (20%) and in water hazard class (WGK) 1. The cleaning and rinsing water can be easily filtered by UF plants.

Usage

Difficult deep drawing, extrusion and profile drawing, stamping, tube bending, necking, calibration of plates and profiles and also forging in high-strength, austenitic stainless steel (VA, Remanit, Hastelloy, Thermax, etc.), titanium, aluminum and copper alloys.

WGK VKIS type

1

viscosity

(20°C) noch fließfähig

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Wicoil SF 200

Article Number

1606

Type-Description

WICOIL SF-200 is a chlorine-free tungsten carbide grinding oil based dearomatized hochhydrierter manufacturing and oils, water immiscible.
Properties:
WICOIL-SF 200 is designed particularly odorless. CBN and diamond tools handy to stay longer. The use of aromatic-base oil meets the highest demands on preventive health and occupational safety. Due to the strong flushing action of the oil , is the fine abrasive grit rapidly removed and will in the oil reservoir sediment short term due good ability for settling.
WICOIL-SF 200 is not a dangerous substance according to the current Ordinance on Hazardous Substances. It contains no silicone and no PCBs, PCTs and PTB.

Usage

WICOIL-SF 200 is especially suitable for grinding and super finishing of hard metals.
WICOIL SF-200 is used for grinding and super finishing of nonferrous metals and flat glass. The special alloy combination of polar additives and EP additives provides micrographs of high surface quality.
WICOIL SF-200 can also be for very fine as slot milling, boring, peeling and grating can be used.

Pour Point: about - 15 ° C, DIN ISO 3016

Copper corrosion grade 1

appearance

bright, clear

WGK VKIS type

1

viscosity

(40°C) 4 mm²/s

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Wicoil V 1608

Article Number

1608

Type-Description

WICO V-1608 is a chlorine-free tungsten carbide grinding oil based dearomatized hochhydrierter manufacturing and oils, not water miscible.
WICO V-1608 is designed particularly odorless. CBN and diamond tools handy to stay longer. The use of aromatic-base oil meets the highest demands on preventive health and occupational safety. Due to the strong flushing action of the oil , is the fine abrasive grit rapidly removed and will in the oil reservoir sediment short term due good ability for settling
WICO V-1608 is not a dangerous substance according to the current Ordinance on Hazardous Substances. It contains no silicone and no PCBs, PCTs and PTB.

Usage

WICO V-1608 is especially suitable for grinding and super finishing of hard metals.
WICO V-1608 is used for grinding and super finishing of nonferrous metals and flat glass. The special alloy combination of polar additives and EP additives provides micrographs of high surface quality.
WICO V-1608 can also be for very fine as slot milling, boring, peeling and grating can be used.

Pour Point: ca - 15 ° C, DIN ISO 3016

Copper corrosion grade 1

appearance

bright, clear

WGK VKIS type

1

viscosity

(40°C) 6 mm²/s

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